Different types of flexible cables

 

There are a number of factors that make up a quality cable. The importance of each factor depends on the unique application. However, the flexibility of your cable is a common factor that can improve the overall performance of your cable. Often overlooked, cable flexibility is highly important. Below you will find the different types of flexible cables to consider for your project. 

Different types of flexible cables

A cable’s degree of flexibility is highly important when choosing the type for your application. Some cables are more flexible than others. For example, some cables are physically flexible while others are designed to flex. Cables that are physically flexible are beneficial when there are routing concerns during installation. However, cables designed to flex can move while an application is actively in motion. Consider the following different types of calves and their respective flexibility. 

Stationary Motion Cables: 

These are common and cost-effective cables. They are meant for static applications and are non-motion rated. Stationary motion cables are rigid but offer some give. However, they are intended for no movement. Stationary motion cables are commonly used in broadcast and instrumentation systems.

Stationary Motion Cables For Routing: 

These are also a common type of cable and are meant for static applications. As with stationary motion cables, these cables are non-motion rated. The unique difference is that these cables can be effectively routed through machinery or cable trays with curves or corners. This degree of flexibility is necessary during the installation process. If you know the installation path is not straight, consider this type of cable. It can reduce your installation time and avoid issues.

Flexible Cables: 

Flexible cables are motion-rated and can last up to one to 12 million flex cycles. Check with the manufacturer before choosing your flexible cable. In applications where a flexible cable is necessary, it is usually only one end of the cable that moves. The other end is often stationary. This type of cable is commonly used for wind and solar energy, oil and gas applications, and portable power equipment.

Continuous Flex Cables: 

Continuous flex cables are used in applications that require continuous movement. Depending on the specific cable, continuous flex cables have a long lifespan. They can flex from one to up to 20 million flex cycles as continuous flex cables are long-lasting. They are often used in moving robotics.

Torsional Flex Cables: 

This type of cable is motion-rated and can withstand constant twisting. Not only can it be twisted but it can be pulled back and forth, bent, and rolled. As with the other motion-rated cables, torsional flex cables can last between two and 14 million flex cycles. This type of cable is often used in robotic pick-and-place applications. It is also used in applications that require a 360-degree rotation around an axis.

Choosing the Right Cable

The longevity and durability of your cable’s application are of the utmost importance. Without fully functioning cables, your application may be down for days or weeks. This can be costly and time-consuming. Determining which cable is necessary for your unique application may require some research. This is because there is no official scale or terminology that defines cable flexibility. Working with industry professionals can be highly beneficial. In fact, the experts at Calmont Wire and Cable can help provide you with their unique expertise. They are the industry experts on custom wires and cables. 

If you need support with your project, contact Calmont Wire and Cable today. They offer competitive pricing and fast delivery so you aren’t kept waiting. They provide top-tier service that will meet any of your project needs.